IBC Explosion-Proof Filling Machine for Filling 1000L Emulsion/Lubricating Oil

• Customization: Available
• After-sales Service: Provided
• Warranty: 1 Year
• Model NO.: GZM-1000-1PT
• Type: Weighing-type Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Single-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Barrel
• Packaging Material: Wood
• Barrel Form: Pail, Can, Bottle, etc.
• Core Components: Pressure Vessels, Pumps, Plcs, Gears, Bearings
• Application: Food, Beverages, Daily Necessities, Chemicals
• Suitable Material: Coatings, Inks, Paints, Asphalt, Glue, Lubricants
• Transport Package: Wooden Case
• Specification: 1500*1300*1700mm
• Trademark: GLZON
• Origin: Shanghai

Product Description

Presenting the IBC Explosion-Proof Filling Machine, meticulously engineered by Shanghai Glzon Equipment Co., Ltd., to redefine precision and safety. Specifically designed for the seamless and efficient filling of 1000L emulsion and lubricating oil, this advanced machinery ensures unparalleled performance in hazardous environments, making it the ideal solution for your filling needs.

Product Description

Introduction

The Liquid Filling Machine from Shanghai Glzon Equipment Co., Ltd. embodies a new era of precision and efficiency in automated packaging solutions. This highly advanced piece of equipment is engineered to meticulously and automatically fill liquid substances to exact weights, ensuring unparalleled accuracy. The machine is expertly designed to minimize material overflow during the filling process, significantly reducing environmental contamination while safeguarding operators with robust labor protection measures. Operating with unwavering stability and reliability, it combines user-friendly simplicity with pinpoint precision in filling. Its sophisticated design comprises an array of essential components, including a state-of-the-art filling gun device, an intuitive PLC system control panel, an accurate weighing system, a sturdy filling rack, and efficient conveying equipment.

Features

1.For the filling of square barrels and drums below 100kg, the system adopts programmable PLC control, with full Chinese guid- ance and easy operation;

2.The filling head extends into the barrel mouth and automatical- ly exits when filling is completed. If the filling head is not aligned with the barrel mouth, it will automatically return;

3.The filling gun is made with integral technology to prevent dripping and splashing; the quick-release connector is easy to disassemble and clean;

4.The system target value can be set freely, and the height of the filling gun is adjustable, suitable for rapid filling of packaging barrels of various specifications;

5.Equipped with a large and small ball width group and a double-stage filling gun, the four-stage filling design of large, medium, small and trace quantities makes filling more accurate;

6.Filling is prohibited without a bucket on the weighing platform, and differential pressure zero-time bucket collision protection is provided;

7.Net weight/gross weight (automatic tare for each barrel) Two filling methods are automatically selected;

8.One-click operation, easy to use; multiple windows display filling volume, number of barrels, cumulative volume and other information;

9.There is a signal indicator light for real-time display, and an automatic alarm if the deviation is exceeded;

10.It has good stability,reduces losses,saves costs,improves operating efficiency and reduces manual operation pressure.

Product Parameters

 

Product Parameters
Model	GZM-1000-1PT
Filling range	200-1000kg
Power	AC220V±10%50hz
Air source	0.5mpa
Applicable materials	Coatings, inks, paints, asphalt, glue, lubricants, petrochemicals, fine chemicals and other liquids
Filling accuracy	0.02%
Speed(can/min)	1-2 barrels (1000L)
Filling station	1
Material	sus304/316

Installation Instructions

Main Structure and Working Principle

1. The computer-based quantitative filling machine features an advanced feeding system, precision weighing framework, pneumatic control, and a seamless power-free raceway. Each component works harmoniously to deliver unparalleled efficiency.

2. Feeding Mode: Enjoy the benefits of a continuous and stable feeding process, powered by a pressurized feeding pump. The sophisticated feeding mechanism utilizes a solenoid valve, which expertly controls the cylinder to achieve both fast and slow feeding speeds.

3. Filling Method: Our versatile filling options include standard conventional filling and the innovative lifting and diving filling. Choose the method that best aligns with your operational needs and order specifications for optimal results.

4. The weighing platform is thoughtfully designed with unpowered rollers and a robust frame support. The integrated pneumatic control system precisely manages the fast and slow feeding valve. During use, ensure no external forces are applied to the weighing platform for accurate, reliable operation.

 

 

How to Operate

1. Operation is streamlined and efficient. Simply position the empty barrel on the designated pipeline, and the system automatically halts and aligns the nozzle device perfectly above the barrel opening for seamless filling.

2. Once the nozzle enters the barrel mouth, the system automatically tares the empty barrel. It then proceeds to calculate specific gravity with impeccable precision at dual speeds, ensuring accuracy in every fill.

3. The intelligent spray valve seamlessly connects to the exterior of the barrel, guides the filled barrel along the pipeline, and precisely stops at the capping station.

4. After the piping process concludes, the cap is manually positioned, and the capping machine is engaged to secure the cap firmly. The process culminates with the final weight measurement, confirming the operation's success.

Company Profile

Company Profile

Shanghai Guangzhi Automation Equipment Co., Ltd. stands as a beacon of innovation in the heart of Songjiang District, Shanghai. As a prestigious domestic high-tech enterprise, it thrives in the bustling hub of large-scale industry and equipment manufacturing. Embracing a guiding philosophy of 'High excellence and high compatibility,' Shanghai Guangzhi Instrument Equipment Co., Ltd. ensures top-tier production standards. Our commitment to quality is underscored by our achievement of the ISO9001 international quality system certification and the ISO14001 environmental management system certification. Additionally, our mechanical equipment is in the process of securing the esteemed 'CE certification.' Specializing in the production of state-of-the-art packaging machinery, Shanghai Guangzhi invites potential clients to engage with us for collaboration and innovation.

Our Advantages

 

Why Partner with Us

1. Comprehensive Packaging Solutions
We offer exemplary packaging and logistics services tailored to your needs. With extensive experience and meticulous care, we ensure that our machinery is delivered in impeccable condition, ready for use.

2. Exceptional Pre-sale Service
Our expert sales and electrical engineers provide comprehensive pre-sale services, offering tailored packaging solutions, professional optimization strategies, and thorough pre-sale assessments.

3. Outstanding After-sale Service
We supply complimentary parts and delivery when manufacturing defects occur during standard operation (excluding wear-and-tear parts) under our one-year warranty. Additionally, we offer cost-effective post-sale services for ongoing support.

Receive a complimentary training course for your technicians at our state-of-the-art facility in Shanghai, China.

Certifications

 

FAQ

Q1: Are you manufacturer?
A: Yes. We have more than 10 years of manufacturing and exporting experience. We are proud to be the first batch of Chinese manufacturers devoted in large format printers.

Q2: How to buy?
A: Simply contact our sales expert and inform your demands, request for a Proforma Invoice. The order will be shipped after the invoice get paid.

Q3: How can I trust you?
A: Always warmly welcome for visiting our factory. Or have video call. Or arrange any of your friend to come and help you check your goods. Or place order through *** Trade Assurance Order. Or any other good idea you can feel free to inform. We will do our best to cooperate. We are serious supplier in this industry for long time. You can always rely on us.

Q4: How to send goods to my place?
A: We have regular reliable forwarder agent, can send goods to you by sea, by air, by DHL Express, or if you have agent, we can send to their warehouse in China.
And if you want to combine our products with other items you bought from other supplier, we would also be happy to help.
If you are new for importing, feel free to contact us. We will help check the most suitable transportation method for you.

Q5: How is your warranty?
A: 12 months trouble-free warranty. During warranty period, electric parts are covered with warranty. Users send back defective parts and we send the new one for replacement. Warranty can be up to 3 years if you apply for the warranty extending plan. For more information, please feel free to contact our sales people.

Q6: How is your technical support?
A: We provide 12 months trouble-free warranty and lifetime online support through Whatsapp/ Skype/ Wechat/ Email / Remote Assistant- Teamviewer.
From Monday to Sunday, 9am to 9pm. No need to worry about the technical support due to time difference.
Onsite support also available.

Packaging & Shipping

Shipping scenario and Component Brand

Special note

Note: Shanghai Glzon Equipment Co., Ltd. maintains the flexibility to enhance and refine our IBC Explosion-Proof Filling Machine for Filling 1000L Emulsion/Lubricating Oil. Please be aware that the product descriptions provided here are for informational purposes only and do not form any warranties or contractual obligations. We are committed to ensuring our products are cutting-edge and reserve the right to make improvements that further this commitment.